1. The equipment is divided into 10 stations for preheating, 3 stations for forming, 3 stations for slowly cooling and 12 stations for cooling. There are 28 stations in total, and the single piece production cycle time is short.
2. The equipment adopts hot pressing method to form 3D curved surface, with high accuracy and low energy consumption.
3. The pressure of preheating station, forming station and cooling station can be adjusted independently, and the pressure adjustment accuracy of forming station is 0.01Mpa.
4. The forming station can set 6 sections of pressure, and the adjustment parameters can meet the glass forming of various curved surfaces, such as single side arc, hyperbolic, three curved surface, four curved surface, spherical surface, etc.
5. High precision independent temperature control system, the temperature control accuracy of each heating station is ± 5 ° C.
6. The station heating is protected by inert gas (pure nitrogen) to effectively prevent the oxidation of the mold and prolong the life of the mold.
7. The unique cooling system enables the mold to be cooled evenly and quickly, making the product more perfect and the equipment more stable.
8. The inner and outer doors of the cavity with double protection are designed to prevent nitrogen leakage, enhance the sealing of the cavity, reduce the oxygen content in the cavity, and extend the maintenance and service life of the mold.
9. The heating chamber is provided with thermal insulation design for temperature protection to ensure production safety and reduce energy consumption.
10. The equipment is equipped with an independent oxygen content online monitoring system, which can monitor the oxygen content of the cavity in real time and protect the equipment and mold.
Die size | Max: 180mm (L) * 120mm (W) * 50mm (H) | Monitoring accuracy of forming press cutting depth | ±0.002mm |
Suitable for glass size | Below 6 inches (including 6 inches) | Nitrogen flow | 120L/min以上 |
Suitable glass thickness | 0.2-0.9mm | oxygen content | <100ppm |
Minimum radius of curvature R angle | R≥1.5mm | Circulating water inlet temperature | 15℃-29℃ |
Flatness of hot bending forming plane (related to mold) | ±0.05mm | Circulating water inlet flow | 120-150L/min |
Hot bending forming accuracy (dimension) | ±0.05mm | Product beat | 35-50s / PCS (glass material and thickness are different at different times) |
Worktop height | 900mm±30 | Power supply | Machine power supply: AC380V ± 10% (it is recommended that the power grid be equipped with voltage regulator), 50Hz, 120kw |
weight | About 4200KG | Environmental requirements | No explosive, flammable and corrosive gas; 26 ℃ constant temperature dust-free workshop; 40~85%RH |
Design total power | About 140kW | Air supply | 0.5 ~ 0.8MPa, dry air source; Air dryer |
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